Power lines

5 Reasons Power Factor Correction Is So Important

Power Factor Correction (PFC) lowers the current drawn by an electrical system. It does this by producing the reactive power (KVAr) locally, thereby reducing the current drawn from the mains. Ultimately, this means that less power is used so you save money and lower your carbon footprint. PFC units can also improve safety and help you manage maintenance costs too. 


If you don’t already have power factor correction units fitted to your switchgear system, you could be operating with large inefficiencies and there are other potential issues you could run into too. Here are 5 reasons why power factor correction is so important.

1. Low carbon footprint

Managing your carbon footprint should always be a priority, especially when using electrical systems that draw a lot of power. Not only does this have internal benefits but it also improves your public image as sustainability is a priority for consumers. By using power factor correction, you can reduce the overall demand of the system and increase efficiency, reducing the strain you put on the electrical grid.

This is because the reactive power is no longer drawn from the mains, it is instead drawn locally. An electrical system draws active power (KVA) and reactive power (KVAr). Lowering the reactive power will increase the active power, thereby creating a more efficient system and helping you to use less energy.

The British Electrotechnical and Allied Manufacturers’ Association (BEAMA) estimates that you could reduce your carbon footprint by as much as 105kg per year for each power factor correction unit fitted. In a large facility, this adds up to an impressive improvement in carbon emissions with relatively little investment. For companies that are committed to being more eco-friendly, power factor correction is one of the most cost-effective changes that can be made.

2. The useful kW load can be increased without overload

By installing power factor correction units and reducing the reactive power, you can reduce the overall current carried by each circuit. This means that the useful kW load of each circuit can be increased further without the risk of overload that you would normally have. In many cases, this allows you to increase the capacity of the system without making expensive upgrades. Often, when introducing new equipment and machinery that puts a higher demand on the electrical system, you must make upgrades to increase the capacity. Installing power factor correction units is a more cost-effective and less disruptive alternative that could save you a significant amount of money.

3. They prevent Power Factor penalties

Often, there are power factor penalties on your electric bill if your system is below a certain efficiency threshold. It is usually added as an additional charge per kW of power used, and it quickly adds up. Generally, a power factor of 0.92 or lower will incur additional charges on your electricity bill. So, if you have an inefficient system that is already using more power than it needs to and you are then getting additional power factor penalties on top, you are likely wasting a lot of money. Power factor correction will help you avoid penalties by improving the power factor so it is above the threshold. As a result, you will see a significant drop in your energy costs overnight.

4. Improves voltage stability

A poor power factor leads to an increased current flow, which in turn can cause the voltage drop in the conductor to increase. The voltage going to the machinery is then lower, which can be a significant issue. Low voltage can cause serious damage to electrical components and electric motors are particularly susceptible to problems. An electric motor will draw more current when the voltage is too low, causing it to overheat. Essentially, equipment runs faster and hotter for a shorter period of time, so it is far more likely to malfunction. Not only is this a safety hazard but it also means increased maintenance costs too.

 

Power factor correction will reduce the voltage drop at the conductor, thereby increasing the voltage at the equipment. As a result, equipment runs more efficiently, it’s safer, and you experience fewer maintenance problems.

5. The maximum availability required for the system can be reduced

The maximum availability required for an electrical system refers to the maximum amount of power it can draw. Even though it may be drawing less power at certain points, the maximum availability must be met to ensure that the system continues running without interruption if the power it is drawing increases. In an inefficient system with a poor power factor, the maximum availability required is much higher and this places more strain on the power supply.

 

By fitting power factor correction units, the top amount of power that the system uses is reduced, so the top threshold also comes down. When the availability requirements are reduced, there is a smaller chance of interruptions caused by electrical faults or utility outages, so companies can avoid expensive downtime.

Power factor correction has numerous benefits and any business or organisation that wants to improve efficiency and save money should make it a priority. By reducing the power drawn by the system and avoiding penalties, you can cut your electricity bills and make your carbon footprint smaller at the same time. Stabilising the voltage and reducing the chances of overloading the transformer will also help you cut maintenance costs and improve safety.

Looking for a PFC solution?

If you do not already have power factor correction units installed in your switchgear, you are missing an excellent opportunity to boost efficiency and save money. But don’t worry, we are here to provide a PFC solution that works for you.

 

At AF Switchgear, we have over 45 years of experience manufacturing custom switchgear components to suit your needs. Our expert team can assess your electrical systems and advise on the best PFC solution for you. So, get in touch today to learn more about our services and how they could help improve your business!

Do you have an LV Switchgear enquiry? Get in touch...

Your email address will not be published. Required fields are marked *

AF Switchbeer

Electrical Fitter – Site Services Department

AF Switchgear is one of the UK’s largest switchgear manufacturers and set the standard for LV Switchgear and Power Distribution.  Established in 1974, our expertise in switchgear and control systems remains at the forefront.  We have four manufacturing facilities on two sites in Nottinghamshire adjacent to Junction 28 of the M1 giving us transport links across the country.  Our modern design, administration and manufacturing facilities cover over two hectares.  We manage every process in house from concept design with end clients and consultants through to commissioning and service.

JOB ROLE 

Following expansion of our products and services AF Switchgear are currently looking to recruit Electrical Fitters – Site Services Department.  Reporting to the Engineering Manager / Site Services Manager / Site Services Technical Supervisor / Site Services Engineer when carrying out site work related tasks, and to the Operations Manager when carrying out duties in manufacturing.
 
As far as is reasonably practicable and where required, you will be available to work outside of the basic hours and be available to lodge away from home overnight.  Flexibility to start early and finish early / start late and finish late or work weekends for time off in the week will be required.  Being available to work weekends as part of a normal working week with the options of time off in lieu during the following week or paid overtime will be required.

The role will require:

  • Installation, service and maintenance of all aspects of switchgear and control panels on site
  • Provide close customer liaison during the completion of works, working to specifications and company quality standards as delegated by Site Service Engineer (SSE)
  • Carrying out switchboard modifications and maintenance generally as part of a team and occasionally on your own
  • Assisting the team to correctly interpret drawings
  • Issue after service reports to SSE/Client where required
  • Occasional working within our production facility

A full clean driving licence is required for this role.

Working hours will be 37.5 hours per week.  This is anticipated to be worked as an average of 5 days in a 7 day period.  Overtime paid on a daily basis in accordance with the agreements currently in force. 

How to Apply

  1. Download and fill in the Application Form

 

2. Email your Application Form and CV to email@afswitchgear.co.uk

AF Switchbeer

Approved Electrical Fitter – Site Services Department

AF Switchgear is one of the UK’s largest switchgear manufacturers and set the standard for LV Switchgear and Power Distribution.  Established in 1974, our expertise in switchgear and control systems remains at the forefront.  We have four manufacturing facilities on two sites in Nottinghamshire adjacent to Junction 28 of the M1 giving us transport links across the country.  Our modern design, administration and manufacturing facilities cover over two hectares.  We manage every process in house from concept design with end clients and consultants through to commissioning and service.

JOB ROLE 

Following expansion of our products and services AF Switchgear are currently looking to recruit Approved Electrical Fitters – Site Services Department.   Reporting to the Engineering Manager / Site Services Manager / Engineer when carrying out site work related tasks, and to the Operations Manager when carrying out duties in manufacturing.
 
As far as is reasonable and practicable, and where required, you will be available to work outside of basic hours and be available to lodge away from home overnight.  You will be required to be flexible to early start and early finish / late start and late finish, or working weekends for time off in the week.  You will be required to be available to work weekends as part of a normal working week with the options of time off in lieu during the following week, or paid overtime.

The role will require:

  • Installation, service and maintenance of all aspects of switchgear and control panels on site
  • Provide close customer liaison during the completion of works, working to specifications and company quality standards as delegated by Site Service Engineer (SSE)
  • Carrying out switchboard modifications and maintenance generally as part of a team and occasionally on your own
  • Assisting the team to correctly interpret drawings
  • Issue after service reports to SSE/Client where required
  • Occasional working within our production facility

A full clean driving licence is required for this role.
 
37.5 hours per week, 08:00 – 16:00 Monday to Sunday, plus overtime as per JIB guidelines.
This is anticipated to be worked as an average of 5 days in a 7 day period.  Overtime paid on a daily basis in accordance with the agreements currently in force. 

How to Apply

  1. Download and fill in the Application Form

 

2. Email your Application Form and CV to email@afswitchgear.co.uk

Proudly powered by Wpopal.com